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Go green with Monmouth Rubber & Plastics Corp.

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Monmouth Rubber recycles 99% of all materials that are used during manufacturing at our Long Branch facility. Our recycling program has been so successful that it is being offered to all of our customers. Monmouth Rubber will accept back, in its Long Branch, NJ facility, 100% of the materials that we supply, including skids, banding wire, stretch wrap, and of course all the cellular and solid materials we sell. Monmouth knows of no other manufacturer offering such a program.

Go Green with Bondaflex, Recycled Rubber, Recycled Neoprene, Recycled EPDM, Recycle RubberMonmouth Rubber’s own recycling program has resulted in a 97% recycled product we call Bondaflex™. The Bondaflex process is based on controlled particle size and particle size distribution through a proprietary process that yields uniform high and low density products at cost effective pricing. Recycled Bondaflex offers high density (pounds per square foot) at a cost effective price. For each 1” X 36” X 54” manufactured sheet of Bondaflex, the precious resources & environment of Mother Earth receive the following benefit:

 

  • 34 pounds of carbon dioxide are not released into the atmosphere.

  • 3.4 gallons of crude oil are not consumed.

Bondaflex is being used in high performance footwear, federally specified concrete expansion joint applications and industrial components requiring high density materials with a low cost. The latest product to become commercial is recycled, cross-linked polyethylene and eva foam, with and without pressure sensitive adhesive. Our Bondaflex recycling process opens it’s arms up to the world, inviting everyone to GO GREEN with Monmouth Rubber & Plastics Corp. Monmouth can turn your trash into an alternative, earth conscious, scrap disposing profit.

Monmouth Rubber and Plastics Corp. has been a manufacturer of closed cell rubber & plastic materials for over 40 years.Monmouth’s proprietary Bondaflex process is an integral part of our manufacturing process.

OVER 98% OF ALL WASTE GENERATED BY MONMOUTH RUBBER IS RECYCLED

A successful recycling program that serves customers’ needs on a long-term basis requires at least four key elements. The elements are symbiotic and ultimately determine the long-term success of a recycled operation. Over the past 40 years, a multitude of companies have entered and subsequently exited the recycling of cellular rubber and plastic materials. The primary reason for their exit is due to deficiencies in one or more of the four key elements and/or the symbiotic processes.

Monmouth has successfully implemented the four key elements and has satisfied customer needs for over 20 years with its proprietary Bondaflex process.

A RELIABLE AND CONSISTENT STREAM OF RECYCLABLE MATERIAL

Monmouth’s Strengths:  Monmouth generates a significant portion of the materials used in the Bondaflex process.  A steady supply of materials is augmented by relationships with generators of scrap that go back 20+ years.  Monmouth is the only supplier of recycled cellular materials that is vertically integrated back to the manufacture of prime cellular materials.   As a result, Monmouth is able to manufacture material for its Bondaflex process to augment the supply stream when necessary by using its polymer manufacturing department.

STATE-OF-THE-ART RECYCLING EQUIPMENT THAT IS ENERGY EFFICIENT

Monmouth’s Strengths:  Monmouth has state-of-the-art equipment for size reduction, size sorting, mixing and curing of our Bondaflex product line. All key machines in the recycled process have backup alternatives to ensure that machine downtime does not affect material supply to our customers.  Bondaflex is highly eco-efficient which means that significantly less energy and raw material are needed to produce our Bondaflex products as opposed to the equivalent prime material products.

MACHINERY TO PROPERLY SKIVE THE RECYCLED BUNS TO THICKNESS SPECIFIED BY CUSTOMER REQUIREMENTSRecycled Rubber, Recycling Rubber, Neoprene, EPDM, Recycled

Monmouth’s Strengths:  Monmouth makes available to fabricators its strengths in the manufacture, and skiving of Bondaflex.  This allows the fabricator to service OEM’s worldwide.  Monmouth has four heavy duty vacuum bed splitters capable of producing high volume, tight tolerance, splitting of our Bondaflex materials. Having more machines for skiving than any of our competitors ensures that Monmouth’s customers will receive product without interruption, on time, and to customer specifications. 

IN-DEPTH QUALITY CONTROL SUPPORT OF BONDAFLEX PRODUCTS Monmouth’s Strengths

Monmouth Rubber and Plastics Corp is vertically integrated.   Monmouth starts with synthetic rubber and compounding materials that are purchased on a global scale. The products manufactured by Monmouth Rubber and Plastics Corp are supplied to gasket cutters, fabricators, and resellers worldwide. All levels of manufacturing and testing are done at its main location in Long Branch, New Jersey. 

ECONOMY 

In applications requiring high density (mass), Bondaflex has proven to be the most economical path to a high mass product at a low cost.  In applications requiring low creep (the ability of a material to retain its thickness under severe weight) Bondaflex out performs most other materials.  Monmouth’s vertically integrated manufacturing process assures its customers of the most cost effective means of distribution.

RELIABILITY

Bondaflex has stood the test of time for over 20 years.  It continues to be used in Corp of Engineer projects such as dams, levees, and water treatment facilities, industrial gaskets, and the list goes on.  In a recycled product, reliability is needed not only in the performance of the product but also in the reliability and performance of the manufacturing source of the material to guarantee that the product will be there when you need it and in the form that you need it.  When it comes to reliability and performance, for the past 20 years, Bondaflex has continually outperformed all competitors.  

PRODUCT INNOVATION

Recycling a waste stream material is only the beginning.  The recycled product must then fulfill a customer’s needs.  For over 20 years Bondaflex has delivered the innovative firsts that allow fabricators to satisfy the needs of their customers.  Through our proprietary Bondaflex process, proprietary machines, product testing, and shock attenuation laboratory, Bondaflex is positioned to continue to offer innovative solutions to customer problems in the 21st century.

If you want to turn your Trash into Cash click here

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We a the worldwide leading manufacturers of recycled rubber products, foam rubber sheet and plastics products like Bondaflex & Durafoam™.

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