News Releases
Monmouth Rubber Retooling
By MICHAEL L. DIAMOND
BUSINESS WRITER
Published in the Asbury Park Press 8/02/04 |
2004-08-02 07:15:44 |
In business
for 40 years, Monmouth Rubber and Plastics Corp. in Long Branch has done everything it can
to survive. The company is in a tax-friendly urban enterprise zone, it trains its work
force continually and it exports to emerging markets.

STEVE SCHOLFIELD
photo
Tony Silva of
Long Branch oversees a rubber mixing machine at Monmouth Rubber and Plastics Corp. Silva
is one of a dwindling number of people working in manufacturing in New Jersey. |
The company needs every edge it gets, owner John M. Bonforte
Sr. said, because its competitors are operating less expensively
overseas. But in New Jersey, those edges are hard to find.
"As soon as we innovate and save a dollar, we find
the state has added 20 or 30 cents to our operating costs,"
Bonforte said.
Bonforte and other executives are calling on state government
to improve the climate for manufacturers, even though some observers
believe the continuing shrinking of the sector is inevitable.
To stem the job losses in manufacturing -- 74,000 in the last
three years alone -- the New Jersey Business and Industry Association,
the state's largest business lobby group, has unveiled a set
of 31 proposals, from tax breaks to easing environmental regulations,
that it says will help its manufacturing members compete --
at least regionally.
Saving the once powerful industry could be tough. New Jersey
once was a hub of manufacturing activity, building everything
from slide rules to television sets, said James W. Hughes, an
economist and dean of the Edward J. Bloustein School of Planning
and Public Policy at Rutgers University.
But in some cases, the products became obsolete. In others,
companies searched for other states -- and countries -- where
land is more available for expansion and the work force is more
affordable, allowing them to sell their final product cheaper,
Hughes said.
As a result, the sector has eroded from 900,000 workers in
the late 1960s to a little more than 340,000 workers today.
Nonetheless, the Business and Industry Association said the
sector is worth trying to save. It still represents more than
10 percent of the private-sector work force; the jobs typically
pay 20 percent more than the state's average wage; and many
of those jobs are available to less-skilled workers who live
in urban and older suburban areas, where good-paying jobs are
harder to find, the association reported.
"It's still a significant component to the economy, and
it still pays significant taxes. And it's something that shouldn't
be ignored," Hughes said. "If there are some public
policy or regulatory adjustments to help us retain manufacturing
. . . then it's worth pursuing."
Monmouth Rubber and Plastics has 48 workers, and it makes foam
for rubber and plastic used in flotation vests, wet suits and
padding for football and baseball helmets. Bonforte pays his
entry-level workers $8 an hour along with overtime pay; he covers
half their health insurance; and he offers a 401(k) retirement
plan.
The company has survived, Bonforte said, by automating its
plant and changing its product line. It once made rubber and
plastic; now it makes closed cell foam that's used to make rubber
and plastic. But the competition from overseas is intense, he
said.
"You say you want to be competitive, you don't want
to outsource jobs, but you need to give businesses the tools
to fight the war," Bonforte said.
With input from Bonforte and other executives, the Business
and Industry Association has made several suggestions to reduce
the manufacturers' cost of doing business.
Among them:
Make health insurance more affordable. The cost of health insurance
was $6,692 in 2003, up 13 percent from 2002, the association
reported. To rein in costs, it wants the state to review the
cost of mandates -- diseases and illnesses that insurers are
required to cover in New Jersey. Those account for 15 percent
of premiums, according to Horizon Blue Cross Blue Shield.
Change tax policy. The association said Gov. McGreevey has
raised taxes on businesses, making it harder for manufacturers
to survive. To reverse the trend, it wants the state to offer
tax relief for: companies that had a net loss but are newly
profitable; companies that buy new equipment; companies that
offer health insurance to their workers; and companies that
reach pollution-reduction goals.
Ease environmental burdens. The association said the cost of
environmental compliance is among the highest in the nation
because of permit fees, fines and penalties. It wants the state
to adhere to federal standards instead, and reduce fees and
fines.
Be friendlier. The association said just 15 percent of its
members say New Jersey is a good place to do business. It wants
the state to create a manufacturing advocate who would review
proposed legislation and decide if it is burdensome to manufacturers.
And it wants the state to recognize companies with good environmental
management programs by offering accelerated permitting and less
paperwork.
"We think we we can compete, particularly in the region,
to save those jobs," said Philip Kirschner, president of
the Business and Industry Association. Kirschner noted that
57 percent of both manufacturing and nonmanufacturing jobs that
leave New Jersey only go as far as a neighboring state.
Mary Caffrey, spokeswoman for the New Jersey Commerce and Economic
Growth Commission, said the state offers manufacturers a skilled
work force and access to ports that are nearly unrivaled, but
the McGreevey administration has taken notice of the report.
The governor, for example, has proposed expanding one tax credit
for manufacturers with fewer than 50 employees. Those who buy
equipment this year will get to deduct 4 percent of the value
instead of 2 percent.
And new Commerce Secretary Virginia Bauer will look at the
economy "through the eyes of manufacturers," Caffrey
said.
That alone may not be enough. Political opponents say McGreevey
has virtually ignored the needs of manufacturers.
"What I think the state government ought to be doing is
recognizing the unique challenges manufacturers face in a populated,
expensive, Northeastern state versus how people make things
in China," said Sen. Joseph M. Kyrillos Jr., R-Monmouth.
"And they should bend over backward and try to ensure we've
got not just service jobs and information jobs, but the right
kinds of policies in place for people who want to make things."
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